Mmmmmm...Beer

After a few late nights and some help from my son Teddy, we have reached the wonderful 'finished but not complete' stage of things at Doelger Brewery!   The last few episodes discuss the process so I won't dwell long on it here.  With the glue cured and the scenery in place I added a few more tufts of weeds as well as some extra grit and the place is off and running.

Here's a view of the Barley Track, where inbound dried grains arrive in covered hoppers and are unloaded into the grain silos before roasting into malt.  Once malted they are stored until needed for the brewing process.

The metal 'sarcophagus' protects workers and the product from harsh Central New York winters.  Next is the brew house, which boils water and cascades it over the malted barley and oats to extract the flavors and sugars from the grain, which are in turn cooled and put in fermentation tanks with yeast.  Yeast eats the sugar and creates alcohol and carbon dioxide.

I added more lighting and a detailed interior to the structures so at night they would appear to be maintained and in use.

Finalizing the brewery trackwork allowed me after 8 years (!) to finish the scenery around Euclid Yard, and detail out the track and roads.  The scene came together well!

The timing worked well too to now give me a week or two to make some running repairs on cars that have been waiting for time, just ahead of the arrival of the magnificent Rapido B36-7's later this month.  One of the great pleasures of this hobby is that we can swing from the open, creative process of scenery to the linear, mechanical process of rolling stock maintenance.  

I will get some early photos of the B36-7's up here.  2019 is really turning into quite a year and we have a lot to be thankful for heading into the holidays!

~RGDave

Moving Forward - Doelger Brewing Co. Scenery

Scenery is one of those things that really comes in streaks on a layout.  There are a lot of moving parts that need to be organized in a way that we don't end up having to re-do work, and more than that, there is the constant fact that what you are installing is what people will see.   In  many cases, their first impression of the whole layout is based on scenery.  So - I want it to be as effective as possible.

Now that the Doelger buildings are placed, I feel the urge to finish up the scenery here and move on.  It will feel great to have this scene completed.   So, with the structure finalized, and the concrete slabs cut from styrene sheet, it was time to paint them, weather them and install them.  I scribed lines in all of them by dragging an old, worn out x-acto #11 blade across using a straight edge.  I positioned the blade upside-down so as to get a wider crack, suggesting construction joints in the slab.

I sprayed the styrene black first, then after a few minutes over-sprayed that with beige paint, and finished it up with 'pebble texture' overspray from Rust-Oleum, available at big-box stores.  I sealed the whole thing with Testors Dullcoat.  This gives an even, but random, pattern of tiny beige bits that appear to my eye to do a nice job simulating worn concrete.

Nothing in Central New York lasts forever with their bitter winters, so concrete pours of different ages will appear different colors to the eye.  I used more, and less, of each of the sprays on different slabs so as to suggest concrete pours of different ages.

Each slab was lined up using some scrap styrene below on the ties to adjust the final height, ensuring the modeled concrete was below the top of the rail but high enough to appear flush to the eye.  This helps with rail cleaning and operations - we want the wheels on the cars to hit the rail, not the concrete.  Special care was taken to ensure the flangeways on the inside of each rail had sufficient concrete.  

With the slabs glued in place, I test ran a few cars again with no issues.  So it was time now for some ballasting along the track and edges, and installing cinders and weedy grass around the track areas.  As usual, I sprayed the area with isopropyl alcohol and spread diluted white glue in the areas where I wanted the grass and cinders to stick.  I added static grass first with several different colors and lengths mixed together, and went back to add an overcasting of the cinders.   Weeds were glued in separately afterwards, and the whole thing left to dry overnight before I use a small vaccuum with thin fabric over the nozzle to pick up all the product that didn't stick.  This way, you have patches of attached static grass, and can reuse the fibers that didn't stick.  

Another challenge when doing modern buildings (and yes, I still count the 1990's as modern, compared to most other model railroads around!) is that so many industrial buildings have been modified over time.  The majority of those did not use the same architecture as the original structure - modern industrial structures make extensive use of sheet metal and corrugated siding, as opposed to brick and mortar.  So, for the grain unloading area at the brewery, I selected a more modern structure to be built around the malt house where inbound dried grains are roasted to become malt.  

Yup, that looks rather out of place, doesn't it?  Well, lots of things in life look out of place.  The nature of things is to change.  So, capturing that notion in model form is part of the goal!  Many modern industries in the Northeast are an incongruous mix of old and new: old buildings exist of course, but if all your old buildings look perfect and unmodified, you have a rather unconvincing industry.  A modern, successful business would add to their facility in the most cost-effective manner possible and Doelger is no exception.

A few more lights are in place, and with some final placement of static grass and clean-up, I will have the 'final' views of Doelger coming soon.  Stay tuned!

~RGDave

Progress is Brewing

The old adage is true:  any progress is infinitely more than no progress.  As we have discussed before in this blog, one of the constants of model railroading is that you won't ever finish anything if you don't manage to make some progress.  Even with life keeping me hopping on multiple fronts in the last month or two, I force myself to get down into the layout room each night and do something.  Anything!

As you saw last month, the latest project is to finish up the 'permanent' buildings for the Peter Doelger Brewing Company at Euclid.  The next step was adding some lighting.  

I've selected exterior lights to highlight the facility at night, and included some signs with logos from the actual brewery to help set the place.  I found the lights on ebay from a small manufacturer in China, so for about $28 total, I got 15 wall-mount lights, with pre-wired micro LED's mounted in brass fixtures.  They are really nice and just what I needed for this building. They arrived 10 days after I ordered, shipped to New Jersey in a small box.  

As each was installed, I turned the system on to check to make sure that light was working.  Each has its own current-limiting resistor and I think the color of the light is spot-on for my purposes.  It makes for some dynamic night scenes!

I started to envision the concrete sidewalks and concrete apron for the grain tracks as well, since the kit didn't include any pre-molded.  I decided to make these out of styrene sheet, taking a nod from Jason's success with roadway surfaces around the layout.  The areas between the building and the industrial guardrail along the M&E main track would be prime candidates and offer a different texture for the eye of the viewer.

I measured, measured, and measured, then cut.  Then test fit, then final cuts.  It is slow work but the results will be worth it with a well-weathered concrete walkway down the entire facility, including the barley unloading tracks which will be completely 'encased' by the modeled concrete.

Now it's off to trick or treat with the kids!  Happy Halloween!  Plenty more OC progress coming next month!

~RGDave

On Temperance, and Permanence

Model railroading is a curious hobby of fascination and vision, and one that involves an interpretation of time and purpose.  While the trains take center stage, it is their movement that sets this hobby apart from the majority of other modelmaking hobbies, and the operation of these models in concert with each other and with a plan of some sort that brings life to it.

Temporary structures 'place hold' on a layout so as to get operations started, and give crews some visual cue of why the cars they are moving are placed there.  Such has been the case with Doelger Brewing on my Minoa & Euclid. Here's an overview of the temporary structures:

These are pieces of different kits I'd had from other parts of the layout, and several building flats that were in boxes people had donated to me over the years.  Cobbled together they make a scene look industrial, and with a sign or two that is all that was required to deliver the visual clues I was looking for.

Author Tony Koester has reflected in his writings over the years on the sense of purpose in operations, giving the railroad a sense of time and place in the greater transportation network that makes railroading in general so compelling.  Tony has made the argument that temporary structures pending the permanent models add a great deal to operations, and I agree.  

So, as the brewery continues to be part of the operation I have finally begun construction of the 'permanent' buildings for the industry.  These are from the Heljan kit for the brewery, to which I will add some modern structures and additions.   First step was the brick mortar, which was applied by painting all the brick sheets with acrylic paint in a mortar color, and then wiping the brick faces clean.

Once dry, window frames and doors are installed.  Window glass will come later, once weathering is completed.  I like how the paint is uneven, suggesting bricks laid in different courses by different masons.  The windows 'pop' with the drab brick around them.   Finishing details will include painting random bricks different shades, and I think it will be convincing. 

Since the structures will be lit, I sprayed the interior side of all walls with a dark gray color so as to prevent light leaks, and used magnetic clamps to hold the glued seams square while they cured.

Testors plastic cement worked very well here so far, and with the clamps I am getting nice tight joints that are so far lightproof.  I will use shadowboxes inside the structures so that certain windows are lit and others dark at night.

For the interiors, I am also planning to install a brewhouse, so that you can see through the large windows into the tanks and kettles for the brewing process.  I think that will be especially striking at night.

The architecture part of model railroading is one of many subject areas, and each offer areas to learn and explore.  More to come as this process continues!

~RGDave